Productivity and Energy Management Services (PEMS)
PEMS Solution

The PEMS Solution

Energy Management & Productivity Solutions

ECS delivers tailored productivity and energy management solutions designed to drive efficiency, lower operating costs and reduce environmental impact.

Our specialised services help mining and industrial operations achieve higher productivity while meeting sustainability goals through strategic asset utilisation, energy efficiency, carbon reduction and advanced performance tracking.

PEMS Cycle_PEMS Cycle

Productivity & Energy Management Solutions for Mining
and Industrial Operations

Our comprehensive energy management solutions are customised to meet the unique needs of high-energy-consuming sectors. ECS helps you understand and manage your measured energy, carbon and productivity performance against expected benchmarks, providing visibility into how efficiently your operations are performing.

Using a stochastic dynamic adjusted baseline and predictive analytics, our solutions provide real-time insights and predictive guidance to continuously improve your performance. This proactive approach helps reduce energy costs, increase productivity, and achieve carbon reduction goals.

Our PEMS™ Solution (Productivity and Energy Management Service) includes a dynamic Cloud-based Performance Dashboard, allowing you to access key performance analytics anytime, anywhere. This interactive tool provides deeper insights into your energy, carbon, and productivity metrics, giving you a comprehensive view of operational efficiency.

The PEMS™ Cycle

Measure

Gather data on energy usage and productivity metrics within a system.

Model

Create a representation of the system to understand its dynamics and relationships.

Analyse

Evaluate the collected data and model to identify patterns, inefficiencies, and opportunities for improvement.

Target

Set specific goals and performance targets based on the analysis.

Manage

Implement strategies and initiatives to achieve the targeted improvements.

Improve

Execute actions and interventions to enhance productivity and energy efficiency.

Verify

Validate the outcomes and assess the effectiveness of implemented measures.

Benefit

Quantify and communicate the overall benefits, such as cost savings and increased efficiency, resulting from the productivity and energy management efforts.

Carbon Reduction Strategies

ECS implements strategies to reduce your carbon footprint, aligning your operations with global sustainability standards. From energy-efficient equipment upgrades to optimised workflows, we help lower emissions while improving productivity.

Asset and Equipment Optimisation

Asset Optimisation: Ensure all assets—from industrial equipment to heavy mining machinery—are utilised at peak efficiency, reducing downtime, maintenance costs, and unnecessary energy use.

Asset Utilisation Optimisation: Maximise asset productivity by aligning usage schedules, minimising idle times, and improving overall energy efficiency.

Equipment Utilisation Optimisation: We analyse and optimise the performance of each piece of equipment, helping you reduce waste, manage fuel use, and achieve higher productivity per unit of energy consumed.

Diesel Efficiency and GHG Emissions Reduction

For operations dependent on diesel-powered equipment, we offer solutions to optimise fuel usage, reduce costs and minimise emissions. Our strategies include route optimisation, fuel management systems and advanced monitoring to track and improve fuel efficiency.

ECS is committed to helping clients lower their greenhouse gas emissions. Our emissions reduction services support regulatory compliance and ESG goals, all while contributing to more efficient and sustainable operations.

Need more valuable insights into operational efficiencies? PEMS gives you
Monitoring dust sources brings about improvements in productivity

Energy and
Productivity
Performance

ECS's SmartEPS Solution helps companies with their net-zero carbon neutral planning.

Insights into
Operational
Efficiencies and
Inefficiencies

fuel management system improved consumption ECS Energy Combustion Services

Tracking
of Project
Performance

quantify energy and carbon savings with ECS's productivity and management services

Ability to Quantify
Energy and
Carbon Savings

productivity and energy management services ECS Energy Combustion Services

Daily/Weekly/
Quarterly
Performance
Reporting

PEMS value change analysis

Value and
Change
Analysis
Reporting

Mine Plan Optimisation

ECS’s mine plan optimisation services ensure your mining operation runs as efficiently as possible. By carefully designing and executing a strategic mine plan, we help you reduce travel distances, lower fuel costs, and achieve higher output with fewer resources.

Our mine fleet production management solutions ensure that every vehicle and piece of equipment in your operation is used optimally, minimising downtime, maximising fuel efficiency, and reducing operational costs.

Energy and Carbon Project Performance Tracking

With PEMS™, ECS provides shorter interval control measures for adjustments in operations, allowing you to stay on track toward your carbon reduction and productivity goals. In the greater context, PEMS™ supports a pathway to carbon neutrality , enabling proactive management of energy and carbon performance.

Our Power BI Summary Reports facilitate a deeper understanding of your energy, carbon, and productivity performance. These comprehensive reports provide clear, actionable insights and conclusive evidence to support better decision-making for mining and industrial operations.

An illustration of ECS's Productivity and Energy Management Services (PEMS) dashboard

Why Choose ECS for Energy Management?

Proven Expertise

Trusted by leading corporate, industrial, and mining clients, ECS offers a track record of improving energy efficiency, productivity, and operational performance.

Data-Driven Precision

Our energy management solutions incorporate predictive analytics with dynamic baselines, helping you make informed, timely decisions that drive continuous improvement.

Sustainable Impact

Our solutions align with sustainability goals, helping you reduce emissions and meet global environmental standards.

Customised Solutions

ECS designs every solution to meet your unique business needs, from asset optimisation to carbon reduction.

Enhanced Tracking

With the PEMS™ Cloud-Based Dashboard and Power BI Summary Reports, ECS clients benefit from performance insights and data-driven reports that inform strategic decision-making and support the journey toward carbon neutrality.

Get in Touch for a Customised Energy Management Solution

Ready to unlock higher productivity and reduce your operational costs? Contact ECS to discuss how our energy management solutions can benefit your business.

FIELD SERVICE AUTOMATION MANAGEMENT

MEASUREMENT AND VERIFICATION SERVICES

SmartOSR Service

TIME SCALES: Review

OBJECTIVE: Prioritisation Value & Opportunity Potential/Scoping

FOCUS:

  • Initiative & Project Technical Review for Energy and Carbon
  • Key Value Driver Review
  • Initiative & Project Prioritisation and Ranking by Type and Impact
  • Abatement Cost Profiling

S-ARID Solution

TIME SCALES: Continuous/Internal

OBJECTIVE: Energy Management

FOCUS:

  • IIoT & Sensors
  • Fuel Energy (Traditional)
  • Fuel Energy (Green & Renewable)
  • Electrical Energy (Grid Traditional)
  • Electrical Energy (Local & Grid Renewable)

SmartEPS Solution

Time Scales: Long

Objective: Strategic

FOCUS:

  • Global Simulations and Assessments
  • Target Achievement Simulation
  • Scope 1,2 & 3 Emissions
  • Carbon Abatement Assessments
  • Project and Technology Option Assessments
  • Prescription Analytics
  • Performance Tracking (Long-Term)
  • Life of Operations Greenhouse Gas Assessments

SmartRoad Solution

Time Scales: Continuous/Internal

Objective: Energy Measurement

Focus:

  • IIoT & Sensors
  • Fuel energy (traditional)
  • Fuel energy (green & renewable)
  • Electrical energy (grid traditional)
  • Electrical energy (local & grid renewable)

SmartFEMS Solution

Time Scales: Continuous/Internal 

Objective: Energy measurement

Focus: 

  • IIoT & sensors
  • Fuel energy (traditional)
  • Fuel energy (green & renewable)
  • Electrical energy (grid traditional)
  • Electrical energy (local & grid renewable)

SmartDSM Solution

Time Scales: Continuous/Internal 

Objective: Energy Management

Focus:

  • IIoT & Sensors
  • Fuel Energy (Traditional)
  • Fuel Energy (Green & Renewable)
  • Electrical Energy (Grid Traditional)
  • Electrical Energy (Local & Grid Renewable)

PEMS Solution

TIME SCALES: Short /Medium 

OBJECTIVE: Early assessment of actual performance

FOCUS:

  • Short Interval Control
  • Automated Reporting
  • Performance Verification
  • Predictive Analysis
  • Diagnostic Analysis
  • General Prescriptive Analysis
  • Unit Operations Simulation
  • Demand Profiling
  • Statutory Emissions Reporting Support
  • Feeds into other Reporting Systems